Spanesi

January 18, 2025

Q Series Welder Operation

The process to prepare the Spanesi Q Series Inverter MIG/ MAG welder to operate with 1.2mm aluminum welding wire.

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Multiple OEMs require the use of 1.2mm welding wire such as Ford 1.2mm 5554 and Tesla 1.2mm 4145. The Q5.2 Inverter is originally equipped with 1.0mm, ugroove rollers for aluminum, 1.0mm aluminum welding tips, and a Teflon torch liner that
ranges from 0.8mm1.0mm.

Operation Process:

01. The 4 aluminum rollers must be changed to 1.2mm ugroove rollers. Roller tension should be set between 1 and 2.
02. The contact tip must be changed to ALU1.2mm.
03. The Teflon torch liner must be changed.
04. Choose the correct program to match the alloy and diameter of the new welding wire by referencing the chart on the inside of the machine.
a. Press PRG to enter program menu.
b. Rotate left parameter knob to select welding process (PLS or DPL).

c. Rotate right parameter knob to select program number from program table. Common 1.2mm ALU programs include the following:
1. PRG #413 ER5356/ER5554 1.2mm
2. PRG #423 ER4043/ER4145 1.2mm
d. Press PRG to exit program menu.
Product Quantity Part #
1.2mm u-groove rollers 1 (pack of 4) 90030867CEA
1.2mm ALU contact tips 1 (Pack of 10) 72486205
Teflon liner 1.0-1.2mm 1 432370

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